Innovative Vault Needed?

Innovative Vault Needed?

When constructing a burial container for a bank, professional, sensitive records storage space, or high-value selection, there are two simple approaches: modular or simply cast-in-place.

Traditional prefabricated vaults vault design relies on cast-in-place methods, where ready-mixed concrete is taken in trucks and additionally poured into types that have been constructed practical site.

Modular vaults are built with precast concrete panels, banking on lightweight, transportable sections specially designed for protected, vault applications.

Using over 35 years experience providing high security vaults around the world, the engineering organization has identified 7 specific areas ın which modular vaults show themselves superior to conventional cast-in-place technology.

1 ) Time and Occupation Efficiency

When using old-style cast-in-place methods, extensive forms must be created to accept the real pour. This action requires significant time on-site and makes a big foot-print, meaning access by additional trades to the container area of the facility is normally naturally limited.

Real Pour into FormsIn our experience, usually it takes a week to prepare this vault form with site and an additional week or two for the pour being completed.

In contrast, modular vault panels are made to spec at the plant, then shipped and additionally installed on-site. This is done in a a lot more expedient time frame than possible with create builds, pours, along with form removal after hardening. Upon shipping, modular panels can be welded into place with our crew doing work entirely from inside the burial container space, causing no disruption to work according to way outside the container.

All this means the vault area is usually open to work as a result of other trades for more times in addition to for a longer interval than is possible with cast-in-place.

2 . Strength of Materials

Some of our engineers have found that will modular panels modular vault is usually formed with a tangible strength well over 10, 000 psi*, which means that under compression your panels can stand a load of finished 10, 000 fat. for every square micron of surface area. Meant for vaults cast working with traditional concrete pours, a psi involving 4, 000 kilograms. is considered very strong.

Much more astounding, our UL rated Class 1 panel is only 3 inches thick, the equivalent of 12 inches of cast-in-place concrete!

3. Accuracy of Reinforcements

When a form can be constructed for a asphalt pour, reinforcing metal must be carefully set inside the form, which frequently means maneuvering and placing reinforcement towards 10-foot-high, narrow, dimly lit spaces. The environment on their own provides natural options for error, along with error in burial container construction means minimized security.

In modular vault construction, a panels are toss lying flat, providing perfect access and optical review for the reason that every layer is usually poured. In contrast to cast-in-place, we guarantee that will reinforcement spacing is normally proper and perfect for every panel.

5. Service Penetrations

Similarly to any storage or workspace, vaults need electricity, heating and cooling, together with security electronics. Those services penetrate that vault walls, furnishing a natural security weak point at the point associated with entry. With cast-in-place vaults, those penetrations are "straight as a result of. " Take away the AIR CONDITIONING, for example , and you are generally essentially looking via a hole in the container wall.

Modular vaults allow us to make added security where by service penetrations take place. At International Vault, we've developed aspects that allow you and me to engineer canceled out service connections. It's not possible to see or cross your hand through the service openings inside our modular vaults. This really one more way that modular vault manufacturing beats cast-in-place!

5. Ceiling Construction

Capping any vault which has a secure ceiling is about the most challenging parts of construction. With standard cast-in-place, the rooms must be poured and additionally allowed to harden. Then an ceiling forms is required to be placed and the equal time-consuming process begins again.

In modular construction, there are not one but two substantial advantages when it comes to fly placement. First, fly panels are provided simultaneously with walls panels, allowing for the whole assembly process to help flow smoothly together with without interruption. Minute, the weight load of modular ceiling panels is around half that of traditional build, while providing all alike strength and stability benefits offered by modular wall panels.

6. Flexibility of Construct

With cast-in-place, the moment the forms go up along with the concrete pour begins, any opportunity for modify is almost nonexistent. Using modular development, you have up until the heating elements are in production to handle last minute design factors. Even then, a change during panel manufacturing, while certainly contributing expense, is thin air near the problem involving tearing apart versions and poured surfaces at a cast-in-place worksite.

Modular development gives you even more flexible options, as a build choosing panels can be improved in size at a later date, or maybe partially deconstructed and additionally shrunk in size.

7. A Depreciable Asset

Unlike the long term construction of cast-in-place, modular vaults are considered a depreciable investment. After all, a modular vault can be disassembled (from the inside) and rebuilt in the new location or even sold to another online business.

When you consider the cost, convenience, ease of construction, and additionally superior security results of modular vaults, the traditional technique of constructing forms and ready concrete seems completely outmoded.